dannyboy, I dont know if I can help much (I am new to the Axial Flow combine),but maybe you could change the headers hydraulic circuit to a different valve on the valve stack. In other words, swap hoses (lines or whatever) that would make the header lift with another button (reel height for example). Maybe that could help diagnose the problem. I would think a bad relief valve would cause problems in other areas of operation. Again, I dont know if this is possible, but it could be something to try.