Andy, I would start by putting covers on the first concave. If you don't run corn, you should be able to leave them on all the time. Next, I would check the left-to-right concave position. the normal position is for the rotor bars to be closest to the eighth concave bar from the left. For more aggressive threshing, adjust the concave so that the seventh bar is closest. It might be possible to go even further, but I have not tried that. I would not bother putting in more small wire concaves because I have not been able to tell that they improve the threshing of tough wheat. You can retard the vanes over the front of the rotor and see if that helps. It will use more engine HP. You could consider putting rice spikes on to improve separation. I would start at the back of the rotor and work forward. Maybe a dozen to start withIJ When you finally get the threshing aggressive enough to get the wheat out of the heads, you may still have too much return volume. The easiest way to fix that is the fan deflector installed in the throat of the fan. It will keep light material suspended the full length of the chaffer which really minimizes the return volume.