Jim, I don't do corn so I am not knowledgable about it. As to straw in the sample, should green straw break up very easilyIJ Is it getting threshed too hardIJ Seems like the air blast should float that out the back from the chaffer. I suppose if you close the bottom seive you'll get too much return and it will also cut the air to the chaffer, compounding the problem. like I said, I bought the airjet chaffer for this reason. I open the bottem wide open and run the fan at full rpm's until it blows grain out the back, then back off the rpm's. By the way, I have the old style fan on a 1480. Cost about $1500 with 2 sets of elements and I looked at it as a longterm investment that gets quickly absorbed when you divide it into acres and years.