NDDan
Guest
My advise is give it 80 pumps of grease before you start. It takes at least that before grease starts to do it job at all. Inside zirk isn't important at all as long as zirk near coupling gets enough to get the job started. The normal daily prescribed greasing of that spot likely didn't get grease to where it is needed in the 100 hours you run it if it wasn't filled before you started. Keep this in mind and get it filled right off the get go and you will have no problems with that varible. That varible and cylinder varible are the two very important zirks on whole machine but often don't get filled well enough at factory or at dealer predelivery. By the time your grease was starting to get near where needed you had a failure. There is no way in this world you could wear out this varible in 100 hours if lube would of been there. You might want to study grease flow when you disassemble and you will find cavities were not yet full of grease which allowed sheaves to run on nothing more than assembly lube. We have lighter duty corn varibles (prior to '98) with over 30 years on them and going strong. None of them got over a couple years if not first filled with greased and then greased regularly like op manual suggests. Best of luck