I agree with Pete - the corn hybrid has an awful lot to do with cob breakup we have found. We avoid any hybid we have had trouble with in the past. Get rid of ANY reverse bars you have on your rotor. It ain't hard to do - if you can run a socket, you can change cylinder bars. Do like Pete said and ask your dealer to help you with the Hyperizing. If he is truly willing to help you, he should be willing to help with this. As for the head troubles, I would have to blame the dealer for this too - he should have gone over it and checked to make sure everything was field ready. Anyone can overlook a loose nut or bolt, but if you're having a lot of trouble, it wasn't check very well before delivery. The only adjustment we had to make to our 815 the first time we ran it was to the auger - it rubbed in one spot. I believe you will find in the long run that your R62 is a lOT more forgiving in settings than your M3 ever was. You are only experiencing growing pains - we went through one season of frustration when we traded from an M3 to an R40 several years ago. You have to throw everthing you ever learned about how to set a conventional out the window when you go to a rotary. let the folks on this board work with you to find the sweet spots on your machine. Consider yourself fortunate that you have a knowledge base to tap in to - our first year we were on our own. The dealer we bought the 40 from didn't understand them any better than we did and this forum wasn't available back then. My first suggestion, besides getting rid of any reverse bars, is to try a different hybrid once to get into some harder-cobbed variety. Tweak some settings until you are rolling whole and half cobs out the back and then you will see it isn't so much the combine as the corn. Best of luck and let us help you in any way-